View source for Great Island Power Station, Wexford

==Article in [https://www.newsteelconstruction.com/wp/wp-content/uploads/digi/2014pdf/1401NSCJan14.pdf#page=28 NSC January 2014]==
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'''Steel powers energy design'''<br>
A power station under [[Construction|construction]] at Great Island County Wexford will provide electricity to approximately 220,000 houses in south eastern Ireland.<br> 

One of the largest building projects currently under way in the Republic of Ireland is the [[Construction|construction]] of a replacement 460MW combined cycle gas turbine (CCGT) power station located adjacent to the confluence of the River Suir and River Barrow near Waterford. Project client SSE says by replacing the site’s existing 240MW fuel oil unit this modern natural gas fired power station will significantly reduce the locality’s carbon emissions. CCGT power generation is said to be the most energy efficient and cleanest method of fossil fuel generation. It involves burning natural gas, which turns a gas turbine with the heat generated used to power a steam turbine.

Structural steelwork is playing a leading role in the [[Construction|construction]] of the project’s turbine building and electrical building, as they need to be large open column free spaces, in order to accommodate large pieces of generating equipment. Both of these two main structures are founded on reinforced shallow pad foundations, while deep piled foundations have been used for the other structures due to poor ground conditions.

“The [[The_case_for_steel|choice of steel]] as the main framing material is based on both [[The_case_for_steel#Economics|economy]] and versatility,” says Santiago Paje, Initec Energia Chief Designer for Civil Engineering. [[Long-span_beams|Long span]] economic structures were required for this job and steelwork provided the solution. Steelwork’s [[The_case_for_steel#Flexibility for changing times|flexibility]] also came to the fore as the design developed even after the [[Construction#Steel erection|erection]] started. “Steel has the ability to be quickly and economically [[Construction#Steel erection|erected]] with large spans which can absorb big loads. Steel frames are also versatile enough to be continually redesigned, which is what happened on this project as the frame [[Design|design]] was altered and modified while it was being constructed,” adds Mr Paje.

The inherent [[The_case_for_steel#Flexibility for changing times|flexibility]] of bolted structural steelwork has been key to the design of the turbine building. Mr Paje says this will allow certain bays of the steelwork frame to be removed if large pieces of equipment need to be removed and replaced.
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Standing 25m high the turbine building is the largest building on the site and has been formed with a series of [[Fabrication|fabricated]] columns. “Each of the columns weighs in excess of 9t as they also support [[Portal_frames#Crane actions|crane beams]] running the length of the structure,” explains John Kiernan of Kiernan Structural Steel. “Consequently these plate columns have large 40mm flanges and 60mm thick baseplates that have full penetration [[Welding#Butt welds|butt welds]].”

To accept the [[Portal_frames#Crane actions|crane beams]] the columns have [[Welding|welded]] stubs at a height of 22m. The [[Portal_frames#Crane actions|crane beams]] measure 1,400mm deep × 400mm wide and were [[Fabrication#Handling and transportation|brought to site]] in 13.5m lengths, which corresponds with the width of the building’s bays.

The columns also support 29m long roof [[Trusses|trusses]], which in turn create the large open column free space needed for the turbine hall. The 3m deep [[Trusses|trusses]] were [[Fabrication#Handling and transportation|brought to site]] in two pieces (one 10m long section and one 20m long section), [[Construction#Site bolting|bolted]] together on the ground before being lifted into place as a complete unit.

The turbine building has been designed as a [[Portal_frames|portalised frame]] with the addition of [[Portal_frames#Bracing|bracing]] in some bays. [[Portal_frames#Column bases|Fixed supports]] were required in both directions as [[Portal_frames#Wind actions|wind]] and [[Portal_frames#Crane actions|crane loads]] are expected be very substantial. Inside the turbine building there is an internal [[Single_storey_industrial_buildings#Mezzanines|mezzanine]] level running alongside three elevations while a lean-to storage structure is attached to two [[Facades_and_interfaces|façades]] of the building.
<gallery widths=250px heights=160px> 
Image:Great_Island_PS-3.jpg|One of the steel frames supports a flue
Image:Great_Island_PS-4.jpg|The electrical building being [[Construction#Steel erection|erected]]
Image:Great_Island_PS-5.jpg|The steelwork for the turbine hall was completed around equipment installation
</gallery>
<br>
The [[Construction#Steel erection|steel erection]] process saw Kiernan Structural Steel use a combination of 200t and 80t capacity [[Construction#Mobile cranes|mobile cranes]]. The programme lasted nearly one year and Kiernan Structural Steel had to be flexible with its programme schedule. “When we [[Construction#Steel erection|erected]] the turbine hall we had to leave out one gable end section so the turbines could be installed,” says Mr Kiernan. “Only after this large scale mechanical equipment installation operation had been completed could we finish [[Construction#Steel erection|erecting]] the final parts of the turbine hall’s frame.”

Prior to in-filling the gable end of the turbine hall and while the turbines were being installed Kiernan Structural Steel [[Construction#Steel erection|erected]] the electrical building and various other smaller buildings and pipe racks located around the site.
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“It’s been a very challenging project,” sums up Mr Kiernan. “We’ve had to schedule our deliveries and [[Construction#Steel erection|erection]] programme, including working night shifts, in order to accommodate a number of other trades and professions. Access and space around the site was very confined and challenging.”

The Great Island power plant is due to be commissioned later this year.

{|class="wikitable" width="400"
|-
|'''Architect'''||Initec
|-
|'''Structural Engineer'''||Initec Energia
|-
|'''Steelwork Contractor'''||Kiernan Structural Steel
|-
|'''Main Contractor'''||Dragados-Cobra-Initec (Joint Venture)
|-
|'''Main Client'''||SSE
|}

[[Category:Case studies - Single storey industrial buildings]]